What every engineer should know about concurrent engineering

Concurrent Engineering
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Often the needs of the customer were lost in the process and the back and forth between the departments.

The application of concurrent engineering philosophy to the construction industry

Therefore the final product did not meet the needs of the customer. All Stakeholders represented on the design team. From the beginning of the product development effort until the product goes to the customer all stakeholders are represented on the design team.

Concurrent Engineering

Example of stakeholders include;. Problems are easier and less expensive to solve early in the design process. For example, a tolerance problem that is caught before any parts are made is much easier and less expensive to fix than a tolerance problem that is found when parts do not assemble correctly. In the first case a changing the tolerances on the drawings of the parts involved may solve the problem.

In the second case, the solution requires not only a change to the drawings but also changes to tooling that makes the parts involved and finally the parts on hand must be reworked or scrapped. The costs add up fast! Click here to learn about a tragic tale of missed opportunity. Shorter Time to Market. Figure 2. However, the concurrent engineering teams made far fewer design changes in the 12 months before the launch of the product while the over-the-wall teams filed a huge number of changes in the 6 months before and after the launch date.

Concurrent Engineering Approach (The New Way of Thinking)

Less Costly Product Development Projects. Figure 3. Note the similarities to the trends seen in figure 2. In the beginning the the concurrent engineering strategy costs more because of the cost paying representatives of all of the stakeholders to participate on the design team. Concurrent engineering has become the standard method for product design in most progressive companies.

However, when management wanted to assert more control over the projects and discontinue projects that were not going well, the Stage Gate process was born. Learn more about the Stage Gate process by clicking here. This interaction should compress the development cycle and reduce the time-to-market for a new product. Factors such as global competition and ever-faster-changing consumer demands have placed new challenges on manufacturers.

Obviously, the key element of concurrent design is the co-ordinated activities between all the stakeholders in the process. Beyond this, four areas have been identified upon which the success of any concurrent design rests. People must be motivated to change their traditional work habits to share ideas, offer ideas, and accept the ideas of others. There must be an unhindered exchange of ideas and information. This challenges the way companies have been organised in the past, i.

Management must be flexible enough to build teams with representation from all departments. The organisation of a company that implements concurrent practices is such that conventional departments are subservient to project-based teams. Not only must the different groups be able to understand each other e.

A serious game to grasp set-based concurrent engineering

There must be an easy transfer of information relating to the product's development. Workflows within departments must account for workflows in other departments to ensure that individual workers can participate in the project , not in the department's activities. This is the "formal" description of the problem to be solved.

Over The Wall Engineering (The Old Way of Thinking)

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It provides a goal towards which the whole team must work. Although in real life, requirements can and do change, by having everyone working towards a "goal post" the number of design changes and iterations before production is reduced. Product development is the process used to get from the PDS to the total design of the product, ready for production.

Transcript

For example: Customers buy electronic products for the unique, innovative features and functions they accomplish, not routine computations, controls, communications, and power supplies that are just expected to work reliably. This is where the software of Valispace comes into play. No notes for slide. Thorough up-front work greatly shortens the real time-to-market and avoids wasting time and resources on firefighting, change orders, and ramp problems, as shown in the top bar of Figure 3. The concurrent engineering approach, also known as the simultaneous engineering approach. Everyone involved in product development and its management will have to overcome the apparent paradoxes, which will be shown graphically below:.

Refer to the section on the design process for details. Implementing concurrent engineering is not easy, especially if not everyone in a company agrees that it is necessary. Consider the following article reprinted without permission for teaching purposes.

Balancing Cost Factors in the Manufacturing Process

Designing a car from scratch is an immense financial bet, and one an auto maker must be strong enough to lose. The Chrysler Corporation may not have that luxury with its latest car project, which is being hurried toward completion next summer. The cars will contain Chrysler's first all-new configuration of body and chassis since the plucky K-car of a decade ago, when the company was near bankruptcy. Its success or failure will be crucial for Chrysler in finding out whether it can produce vehicles that can compete with Japanese models.

Japanese auto makers appoint engineers and planners with diverse skills to work in close-knit project teams. In the United States, however, auto makers have done the opposite.

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Planners and engineers are borrowed from larger departments, like those dealing with brakes or engines. These employees usually maintain their loyalty to department bosses instead of to their design teams, and their decisions may often be overruled by any number of top executives outside the design teams.

At Chrysler, new models often embodied the compromises, mistakes and delays that resulted from such a system. On most days, those team members who are not lcoked in continuous meetings, which start as early as 7 A. A small mock-up room is crammed with steel, plastic, or wood prototypes, known as "bucks. Chrysler would not be selling stock at severely depressed prices unless it was desperate, many financial analysts say. But even a wirthy design may fail to generate adequate sales.

In either case, most experts say Chrysler would have to seek a financial rescue or a merger. The performance, styling and comfort represent vast improvements over current models, many people in the industry say.

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Awad's upbeat assessment is shared widely by his colleagues, especially G. Gardner and Fransis Castaing, vice president of engineering, helped persuade Chrysler's top management to try a project-team system. Gardner had first seen it in action in after serving nearly five years as chairman of Diamond-Star Motors, Chrysler's joint venture with the Mitsubishi Motor Corporation. Mr Gardner is said to have exceeded the goal by three months. Tests of the engines and transmissions, in particular, have been made longer and more rigorous.

Defects in Ultradrive transmissions of Chrysler's mini-vans, though ultimately resolved, threatened to destry the vehicle's popularity. Chrysler's own mini-van, in fact, was an innovative team project carried out during a dire financial crisis. Its success saved Chrysler. The team is already beginning work on a new subcompact. Gardner said.

creatoranswers.com/modules/chittenden/chicas-madrid-sexo.php Gardner replied with a laugh. Robert A. Lutz, Chrysler's president and a strong contender foor succeed Lee A. Iacocca as chairman, has been a strong supporter of the new team's approach. While automakers have learned a great deal about the benefits of teamwork among factory workers, managements have been slow to grasp that Japanese engineers and executives live by the same principles.

Gardner's experience at Diamond-Star made him a devoted student of japanese auto development. On his credenza sits a copy of "The Machine that Changed the World," a book based on the Massachusetts Institute of Technology's five year study of the gloabl automotive industry. The book argues that Japanese companies are beating the Americans because the Japanese are more efficiently organized.

The tiniest change in a car's design becomes geometrically more expensive and time-consuming to closer it is made to the start of production, he explained.